Industrial Processing & Manufacturing Automation

Industrial Controls & Automation Built for Modern Production, Visibility, and Uptime.

Industrial processing and manufacturing facilities depend on controls and automation that hold up under real production demands. When controls, drives, or visibility fall behind, the result is downtime, quality risk, inefficiency, and harder troubleshooting.

DSI helps industrial and process facilities modernize controls, improve visibility, and increase reliability by bringing automation, electrical integration, panel fabrication, and commissioning together through one accountable, 100% employee-owned team. From food and beverage to biofuels, energy, and manufacturing, our systems are built around real operating conditions, long-term uptime, and scalable plant performance.

Industrial automation engineering for processing and manufacturing operations

Industrial Automation Is More Than Programming

One team. One scope. One accountable partner.

Real industrial automation requires a practical understanding of equipment, electrical systems, control panels, instrumentation, field devices, production needs, and the people responsible for keeping facilities running.

DSI brings automation, electrical construction, panel shop, fabrication, and field service together so operators, engineers, and maintenance teams can move forward with confidence, with fewer vendor handoffs and a team that understands the full system.

When DSI designs, builds, integrates, and supports automation infrastructure, the result is better visibility, more reliable control, and systems that are easier to maintain and scale as the plant grows.

The DSI Industrial Automation Advantage

Plant and facility teams choose DSI because we connect automation to the electrical and equipment realities of real production. As a Rockwell Automation Silver System Integrator, our team brings vendor-grade capability with practical plant-floor execution.

PLC and control system programming
HMI and operator interface development
SCADA and plant visibility
VFD, motor control, and drive integration
Control panel design and fabrication
Instrumentation and field device integration
Commissioning and startup support
Electrical and fabrication coordination
Ongoing service and troubleshooting

The result is automation infrastructure built for plant uptime, visibility, and long-term operability.

Industrial Processing & Manufacturing Automation Capabilities

PLC & Control System Programming

DSI develops and supports the control logic that runs processing and manufacturing equipment, built around real operating conditions and long-term maintainability.

PLC programming and configuration
Control logic development
Allen-Bradley / Rockwell platforms
Process and machine control
Alarm and safety logic
System upgrades and migrations
Documentation and standards
Commissioning and testing

HMI & Operator Interface Development

Operators need clear, usable interfaces. DSI develops HMI and operator interfaces that give plant teams the visibility and control they need to run efficiently.

HMI design and development
Operator interface screens
Process visualization
Alarming and notifications
Recipe and batch interfaces
Data displays and trends
Usability improvements
Training and handoff support

SCADA and plant visibility systems for industrial operations

SCADA & Plant Visibility

Facility-wide visibility drives better decisions. DSI builds SCADA and data infrastructure that connects plant systems and brings production data to the people who need it.

SCADA system integration
Plant-wide data visibility
Production monitoring and reporting
Communications and networking
Historian and data collection
Remote access capabilities
Alarming and notifications
System troubleshooting

VFD, motor control, and drive integration

VFD, Motor Control & Drive Integration

Motors and drives run the plant floor. DSI installs, configures, and integrates VFD and motor control systems for reliable, efficient production.

VFD installation and configuration
Motor control integration
MCC integration
Drive modernization
Control circuit wiring
Energy efficiency improvements
Tuning and optimization support
Startup and commissioning

Control Panel Design & Fabrication

DSI’s in-house panel shop builds the control panels behind industrial automation, designed, fabricated, and integrated by the same team that supports them on the plant floor.

UL-certified control panels
PLC and automation panels
VFD and motor control panels
SCADA and RTU panels
Custom enclosures
Panel integration and wiring
Documentation and testing
Field installation support

See Our Projects

Industrial instrumentation, commissioning, and startup services

Instrumentation, Commissioning & Startup

Getting systems online is where automation proves out. DSI integrates instrumentation and supports the commissioning and startup work that brings plant systems into reliable production.

Instrumentation installation and integration
Flow, pressure, level, and temperature devices
Loop checks and calibration support
Functional testing
System commissioning
Startup support
Troubleshooting and tuning
Documentation and as-builts

Built for Processing & Manufacturing Plants

DSI supports controls and automation across food and beverage processing, manufacturing, biofuels, energy generation, water and wastewater, and other process-driven facilities. We understand production schedules, equipment-driven timelines, and the need to keep plants running, so our team designs and supports systems around real operating conditions.

What plant teams can expect working with DSI on industrial automation

What Plant Teams Can Expect When Working With DSI

Automation that supports production, visibility, and long-term operations.

Industrial automation requires practical planning, careful coordination, and systems that can be maintained by plant teams long after the project is complete. DSI focuses on automation that supports uptime, visibility, safety, and future modernization.

For plants, that means fewer handoffs, clearer accountability, and control systems built for the real-world demands of processing and manufacturing.

Better production visibility
More reliable control systems
Easier plant maintainability
Reduced vendor coordination
Integrated electrical and automation
Practical, plant-tested execution
One accountable, employee-owned partner

Frequently Asked Industrial Automation Questions

What industrial automation services does DSI provide?

DSI provides PLC and control system programming, HMI development, SCADA and plant visibility, VFD and motor control integration, control panel design and fabrication, instrumentation, and commissioning for processing and manufacturing facilities.

Is DSI a Rockwell Automation integrator?

Yes. DSI is a Rockwell Automation Silver System Integrator and works on Allen-Bradley / Rockwell platforms, alongside broader controls, electrical, panel shop, and field service capabilities.

Which industries does DSI serve?

DSI supports food and beverage processing, manufacturing, biofuels, energy generation, water and wastewater, municipalities, and oil and gas operations.

Does DSI build SCADA and plant visibility systems?

Yes. DSI integrates SCADA, historians, communications, production monitoring, and reporting so plant teams get facility-wide visibility and better decision-making.

Does DSI build its own control panels?

Yes. DSI’s in-house panel shop designs, builds, and tests UL-certified control panels, including PLC, VFD, SCADA, and RTU panels, and supports field installation.

Can DSI modernize existing controls and drives?

Yes. DSI helps facilities upgrade and migrate control systems, modernize drives, improve visibility, and standardize automation for easier long-term support.

Can DSI work around active production?

Yes. DSI understands that automation work often happens while production continues. Our team supports phased work, coordination, commissioning, and practical execution to limit downtime.

What makes DSI different from a typical automation vendor?

DSI brings automation, electrical construction, control panels, fabrication, and field service together under one coordinated, 100% employee-owned team. That helps plants reduce handoffs and build systems that are easier to operate and maintain.

Build industrial automation that works with DSI

Let’s Build Industrial Automation That Works

Your facility depends on automation that keeps production running, visible, and under control. DSI is ready to design, build, integrate, modernize, and support the automation infrastructure behind your processing and manufacturing operations.

Talk to Our Industrial Automation Team View Our Projects

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